How to record fuguai 52 discovery of a serious fault during the cleaning 58. Ppt total productive maintenance powerpoint presentation. Tpm jishuhozenautonomous maintenance 43 the tpm initial clean and inspect and ftagging 45 the cleaning map. Fokus utama total productive maintanance atau tpm ini adalah untuk memastikan semua perlengkapan dan. What is tpm total productive maintenance productivity. Tpm total productive maintenance engages operators to improve equipment effectiveness with an emphasis on proactive and preventative maintenance. Production losses and overall equipment effectiveness. When equipment breaks down or performs poorly, it causes serious disruption to your business.
Mantenimiento productivo total tpm ingenieria industrial. The adobe flash plugin is needed to view this content. This total productive maintenance ppt presentation gives you the key insights and important details on the real requirements for successful total productive. Total productive maintenance tpm is a maintenance program which involves a newly defined concept for maintaining plants and equipment.
Implementing successful total productive maintenance tpm. The goal of total productive maintenance tpm is to improve overall productivity by optimizing equipment availability. After reading you will understand the basics of this powerful quality and process management method what is total productive maintenance tpm. In fact, in a lean production setup that is practicing tpm, you find it difficult to distinguish between normal operators and maintenance staff. Tpm improves equipment effectiveness lean production. Total productive maintenance tpm summary of tpm tpm was developed in the 1970s as a method of involving machine operators in the preventive maintenance of their machines a reaction to increasing specialization and centralization of the maintenance function that had created divisionoflabor barriers between operators and the maintenance of. Over a period of time two concepts have emerged which are total productive maintenance tpm and total quality management tqm along with other concepts. Total productive maintenance seminar report, ppt, pdf. Total productive maintenance tpm requires the participation of the whole organization, from top management down to the workforce there are eight pillars that serve as a guide towards tpm organizing the workplace and uncovering underlying problems is the foundation that tpm is built upon. The approach includes a number of methodologies still widely used today such as the six big losses, and is well suited to the smart factory and its iot use cases. This is done to add value to the business organization. This is a sample of the total productive maintenance training course powerpoint download. It can be considered as the medical science of machines.
Tpm combines the traditionally american practice of preventive maintenance with total quality control and total employee involvement, to create. The tpm program significantly decreases labor and capital productivity while, at the same time, increases employee morale and job satisfaction. It has become necessary to provide training to all and our tpm presentation helps you to modify and shape a total productive maintenance culture. Jul 03, 2008 presentation on total productive maintenance 1. After reading you will understand the basics of this powerful quality and process management method. Quality and maintenance of manufacturing systems are closely related functions of any organization. Total productive maintenance tpm is a system designed to stabilize equipment performance and reliability. View a pdf document of sample powerpoint slides from the course. The japan institute of plant maintenance jipm tpm excellence awards are the global benchmark for businesses achieving this level of sustained success. Total productive maintenance seminar report, ppt, pdf for. An introduction to total productive maintenance tpm faculty. Tpm implementation 12 steps also included with this document is a bonus zip of 41 lean documents includes templates, case studies, articles, posters, charts, and more. The tpm powerpoint shows how to do a tpm introduction. Total productive maintenance tpm excellence frameworks.
Tpm ppt, tpm training powerpoint presentation, total. Learn about the importance of total productive maintenance tpm and find visuals or examples that you can use in your facility. Tpm ppt total productive maintenance management training kit. Total productive maintenance tpm is a maintenance program, which involves a newly defined concept for maintaining plants and equipment. Implementation of eight 8 pillars the total productive maintenance at water supply company conference paper pdf available april 2015 with 7,712 reads how we measure reads. Total productive maintenance tpm seminar and ppt with pdf report. Total productive maintenance mantenimiento productivo total total productive maintenance mantenimiento productivo total fernando flores definici n. Find guides, resources, and products that can help you start your tpm program today. The goal of total productive maintenance tpm is to increase equipment effectiveness so that each piece of equipment can be operated to its full potential and maintained at that level. Pdf total productive maintenance tpm implementation. A program requires participation from all levels of an organization. That is the method of training operators to get involved in maintenance task too. Chapter 6 total productive maintenance tpm total productive maintenance outcomes understand the basics of total productive maintenance tpm learn the prerequisites.
Metode ini merupakan bagian dari lean manufacturing. A free powerpoint ppt presentation displayed as a flash slide show on id. This waste is due to operators, maintenance personal, process, tooling problems and nonavailability of components in. Tpm depends on 5s, oee, 8 pillars, autonomous and planned maintenance. Mar 20, 2017 total productive maintenance and its 7 pillars. Total productive maintenance tpm implementation in a. Tpm brings maintenance into focus as a necessary and vitally important part of the business. Total productive maintenance is a methodology used to improve the quality and the integrity of production by enhancing the various components of a company including the employees, processes and equipment. Day 1 85 color powerpoint slides introducing total productive maintenance tpm. Tpmcreating standards and preparation for autonomous maintenance 85. Total productive maintenance tpm training kit contains more than 200 ppt slides, and a trainers guide. The primary goals of tpm are to eliminate waste caused by accidents, emergency and unscheduled downtime, defects and speed losses.
Tpm total productive maintenance engages operators to improve. Learn vital facts and secrets in this tpm training ppt about successfully introducing total productive maintenance in industry. As a companywide initiative, total productive maintenance tpm maximizes the effectiveness of equipment. Performing manual oee calculations helps reinforce the underlying concepts and. Almost all industrial production processes are carried out with the aid of machines, as a result of which each productionoriented organization is largely dependent on. This powerpoint will help you to investigate if the introduction of tpm will help you reduce lost time on operating equipment to a tune of 30% or better.
Tpm pillarseight pillars of total productive maintenance. Often referred to as total production maintenance or total productivity maintenance, the formal name for the tmp toyota introduced is total productive maintenance. Ppt total productive maintenance powerpoint presentation free to download id. The image was imported to powerpoint and the dots were added.
Total productive maintenance tpm is a productive maintenance program, which focuses on the following. The goal of the tpm program is to markedly increase production while, at the same. It is a japanese approach for creating company culture for maximum efficiency striving to prevent losses with minimum cost zero breakdowns and failures, zero accident, and zero defects etc the essence of team work small group activity focused on condition and performance of facilities to achieve zero. Involving all employees from top management to shop floor workers. One distinct advantage of total productive maintenance is that it empowers the shop floor to work in a concerted manner to ensure that machines are functioning at their optimal performance. Through total people management through total productive maintenance tpm helps remaining competitive 3 excellence through tpm tpm focus at roots. Total productive maintenance tpm seminar ppt and pdf report. Total productive maintenance by presentationload slideshare. Mengenal total productive maintenance tpm sebagai metode. Tpm total productive maintenance the big idea getting operators involved in maintaining their own equipment, and emphasizing proactive and preventive maintenance will lay a foundation for improved production fewer breakdowns, stops, and defects. Click on credit card picture above for manual order processing. A project report submitted in partial fulfillment of the requirements for the award of the degree of.
Stop time, ideal cycle time, total count, and good count. Tpm is implemented as part of the improve phase in a dmaic six sigma project. Establishing a planned system of preventive maintenance pm for the equipments life span. The total productive maintenance tpm powerpoint also comes with a 19 page workbook. An introduction to total productive maintenance tpm. Total productive maintenance tpm authorstream presentation. Total productive maintenance powerpoint sample author. The total productive maintenance tpm is a concept for maintenance activities. Total productive maintenance powerpoint template sketchbubble. Introduce tpm ppt, tpm presentation powerpoint, total productive.
Implementing successful total productive maintenance tpm in. T otal p roductive m aintenance presentation by mahendra k. An introduction to total productive maintenance tpm j. Tpm combines the traditionally american practice of preventive maintenance with total quality control and.
To keep value flowing, and maximize your sales and margin contribution, you must engage everyone in establishing and maintaining equipment and process reliability. Address root causes that reduce the capacity of equipment. This comprehensive powerpoint presentation is developed by our jipmcertified tpm consultant. The kit includes detailed information about what is tpm, and how to use tpm ppt kit to develop total productive maintenance system, and more.
An introduction to total productive maintenance tpm plant. Mar 17, 2015 total productive maintenance tpm seminar and ppt with pdf report. Total productive maintenance and the basic pillars of tpm. Pengertian total productive maintenance tpm total productive maintenance atau disingkat dengan tpm adalah suatu sistem yang digunakan untuk memelihara dan meningkatkan kualitas produksi melalui perawatan perlengkapan dan peralatan kerja seperti mesin, equipment dan alatalat kerja.
The second step in a total productive maintenance tpm activity is to call a meeting involving key members of the maintenance and production teams such as plant supervisors and managers, maintenance and reliability engineers. What is total productive maintenance tpm it can be considered. In the structure, total productive maintenance resembles many aspects of total quality management tqm, such as employee empowerment, managements commitment, longterm goal settings, etc. Total productive maintenance tpm is a lean manufacturing approach developed in japan in 1971. Implementing successful total productive maintenance tpm in a manufacturing plant ignatio madanhire, and charles mbohwa abstract this study examines the impact of total productive maintenance tpm implementation on an organization in terms of productivity and quality levels. Throughout the course you will do activities from the accompanying workbook that provides the opportunity to learn and discuss numerous issues and perspectives to do with total productive maintenance and its successful implementation.
Maintenance has a deep greater affect on corporate profitability than. Total productive maintenance training ppt presentation to enhance change in the culture and working style is a need of time. Explore total productive maintenance with free download of seminar report and ppt in pdf and doc format. Total productive maintenance atau tpm adalah salah satu metode proses maintenance yang dikembangkan untuk meningkatkan produktifitas di area kerja, dengan cara membuat proses tersebut lebih reliable dan lebih sedikit terjadi pemborosan. Performing manual oee calculations helps reinforce the underlying concepts and provides a deeper understanding of oee. Use these presentation materials to educate management, employees or other. Also explore the seminar topics paper on total productive maintenance with abstract or synopsis, documentation on advantages and disadvantages, base paper presentation slides for ieee final year mechanical engineering me or production automobile students for the year 2019 2020. It combines the tpm tools, 5s, oee overall equipment. Predictive maintenance total productive maintenance tpm system approach medical science of mc company wide strategy total productive maintenance tpm is a company wide strategy to increase the effectiveness of production environments, especially through methods for increasing the effectiveness of. May 31, 2012 total productive maintenance atau tpm adalah salah satu metode proses maintenance yang dikembangkan untuk meningkatkan produktifitas di area kerja, dengan cara membuat proses tersebut lebih reliable dan lebih sedikit terjadi pemborosan. This page contains total productive maintenance tpm seminar and ppt with pdf report. Through total people management through total productive maintenance tpm helps remaining competitive 3 excellence through tpm tpm focus at roots tpm focuses on development and continuous improvement in working practices at all levels of the organisation, at minimum.
History of tpm total productive maintenance tpm was first defined in. Mar 05, 2017 tpm total productive maintenance lean management. Introduction total productive maintenance tpm keywords. Use this editable professional powerpoint presentation to teach tpm and maximize equipment effectiveness. This waste is due to operators, maintenance personal, process, tooling problems and nonavailability of components in time etc. Tpmanalyzing and categorizing the failure data 61 ftags, the machine history log, and minor stops or unrecorded losses categorizing 63 finding out the tpm causes for the ftags to help find the cure 71 pareto charts 80 the defect map 83 chapter 4. It is a japanese approach for creating company culture for maximum efficiency striving to prevent losses with minimum cost zero breakdowns and failures, zero accident, and zero defects etc the essence of team work small group activity focused on condition and performance of facilities to. Maintenance has a deep greater affect on corporate profitability than most managers are feeling to consider, much less admit. What is maintenance and their types what is tpm why tpm need tpm history tpm. Total productive maintenance tpm course powerpoint. Your download link will be emailed within 24 hours with manual processing.
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